120 mm (4.7") I.D Dry Pellet Pressing Die - Die-120D
120 mm (4.7") I.D Dry Pellet Pressing Die - Die-120D
SPECIFICATIONS:
Model
Die-120D
Height
60 mm (2 3/8")
Inside Diameter
120mm (4 3/4")
Outside Diameter
200 mm (8")
Whole set pressing die includes
Double layer structure 120mm dry pressing die
One 120 mm ( 4.75" I.D ) die is included, made of hardened steel and highly polished with hardness HRC 60 - 62
Ra 0.08μm highly polished steel
One stainless steel sleeve is in outside to protect die from cracking
Two pushing rods highly polished and perfectly fitted into die
Two steel support plates
One steel cylinder for releasing out the sample
Max Load: 600 metric ton (at room temperature), or 500 MPa equivalent
This die is designed for making 4" sputtering target
Cautions
Please must always wear protection goggles during operation !!!
The pressing die cannot be used for pressing powder with the particle size < 30 microns. Small particles may slip into the gap between pushing rod and steel sleeve and cause damages to the sleeve during the compression. Ball mill and sieve the powder and apply only the 32~75 micron powder to the pressing die to avoid the damages. Please consider using the 3'' Dia. Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps. Please clean the mould via ethanol after the completion of each experiment.
Please use alcohol to clean the pressing die every time before use and store it in a dry place with antirust oil after the operation to avoid rusting on the surface, because all pressing dies are made by high-stretched carbon steel for achieving high hardness to meet essential requirements of making ceramic or metal samples. Otherwise, the pressing surface could probably get scratched.
To avoid damaging the die core and sleeve, we strongly recommend you use the professional laboratory hydraulic presses which ensure the most even pressing interface and uniform pressure force.
For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-based tool lubricant to lubricate the die and sleeve set to reduce friction during the compression.
Do not press flammable, explosive materials.
Application Note
You may consider using BNMR for easy mold release. Please click the picture below to order.
Steps to make sample pellet
Mixing and grinding chemical powder by agate mortar or Ball Mill
Calcine mixed the powder in a high temp furnace under a suitable temperature
Crushing and Grinding calcined powder again by mortar or ball mill
Put calcined powder into the die
Pressing sample by a pressing machine under suitable pressure
( You may use CIP to press again to increase density by about 5 - 10%.)
Sintering the pellet under suitable temperature
Then, a new material sample is formed!
Related Products
Pressing Die 1/8" - 3"
Powder grinding & Mixing
Drying Ovens
Calcining & Sintering
Hydraulic Press
CIP - Cold Isostatic Press
$699.30
Original: $1,998.00
-65%
120 mm (4.7") I.D Dry Pellet Pressing Die - Die-120D—
$1,998.00
$699.30
120 mm (4.7") I.D Dry Pellet Pressing Die - Die-120D
SPECIFICATIONS:
Model
Die-120D
Height
60 mm (2 3/8")
Inside Diameter
120mm (4 3/4")
Outside Diameter
200 mm (8")
Whole set pressing die includes
Double layer structure 120mm dry pressing die
One 120 mm ( 4.75" I.D ) die is included, made of hardened steel and highly polished with hardness HRC 60 - 62
Ra 0.08μm highly polished steel
One stainless steel sleeve is in outside to protect die from cracking
Two pushing rods highly polished and perfectly fitted into die
Two steel support plates
One steel cylinder for releasing out the sample
Max Load: 600 metric ton (at room temperature), or 500 MPa equivalent
This die is designed for making 4" sputtering target
Cautions
Please must always wear protection goggles during operation !!!
The pressing die cannot be used for pressing powder with the particle size < 30 microns. Small particles may slip into the gap between pushing rod and steel sleeve and cause damages to the sleeve during the compression. Ball mill and sieve the powder and apply only the 32~75 micron powder to the pressing die to avoid the damages. Please consider using the 3'' Dia. Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps. Please clean the mould via ethanol after the completion of each experiment.
Please use alcohol to clean the pressing die every time before use and store it in a dry place with antirust oil after the operation to avoid rusting on the surface, because all pressing dies are made by high-stretched carbon steel for achieving high hardness to meet essential requirements of making ceramic or metal samples. Otherwise, the pressing surface could probably get scratched.
To avoid damaging the die core and sleeve, we strongly recommend you use the professional laboratory hydraulic presses which ensure the most even pressing interface and uniform pressure force.
For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-based tool lubricant to lubricate the die and sleeve set to reduce friction during the compression.
Do not press flammable, explosive materials.
Application Note
You may consider using BNMR for easy mold release. Please click the picture below to order.
Steps to make sample pellet
Mixing and grinding chemical powder by agate mortar or Ball Mill
Calcine mixed the powder in a high temp furnace under a suitable temperature
Crushing and Grinding calcined powder again by mortar or ball mill
Put calcined powder into the die
Pressing sample by a pressing machine under suitable pressure
( You may use CIP to press again to increase density by about 5 - 10%.)
Sintering the pellet under suitable temperature
Then, a new material sample is formed!
Related Products
Pressing Die 1/8" - 3"
Powder grinding & Mixing
Drying Ovens
Calcining & Sintering
Hydraulic Press
CIP - Cold Isostatic Press
Product Information
Shipping & Returns
Description
SPECIFICATIONS:
Model
Die-120D
Height
60 mm (2 3/8")
Inside Diameter
120mm (4 3/4")
Outside Diameter
200 mm (8")
Whole set pressing die includes
Double layer structure 120mm dry pressing die
One 120 mm ( 4.75" I.D ) die is included, made of hardened steel and highly polished with hardness HRC 60 - 62
Ra 0.08μm highly polished steel
One stainless steel sleeve is in outside to protect die from cracking
Two pushing rods highly polished and perfectly fitted into die
Two steel support plates
One steel cylinder for releasing out the sample
Max Load: 600 metric ton (at room temperature), or 500 MPa equivalent
This die is designed for making 4" sputtering target
Cautions
Please must always wear protection goggles during operation !!!
The pressing die cannot be used for pressing powder with the particle size < 30 microns. Small particles may slip into the gap between pushing rod and steel sleeve and cause damages to the sleeve during the compression. Ball mill and sieve the powder and apply only the 32~75 micron powder to the pressing die to avoid the damages. Please consider using the 3'' Dia. Sieve Set No.200&450 Mesh to separate the 32~75 microns particles from the powder clumps. Please clean the mould via ethanol after the completion of each experiment.
Please use alcohol to clean the pressing die every time before use and store it in a dry place with antirust oil after the operation to avoid rusting on the surface, because all pressing dies are made by high-stretched carbon steel for achieving high hardness to meet essential requirements of making ceramic or metal samples. Otherwise, the pressing surface could probably get scratched.
To avoid damaging the die core and sleeve, we strongly recommend you use the professional laboratory hydraulic presses which ensure the most even pressing interface and uniform pressure force.
For pressing sticky metal powders such as Al, Mg, Zn, it is necessary to use dry or alcohol-based tool lubricant to lubricate the die and sleeve set to reduce friction during the compression.
Do not press flammable, explosive materials.
Application Note
You may consider using BNMR for easy mold release. Please click the picture below to order.
Steps to make sample pellet
Mixing and grinding chemical powder by agate mortar or Ball Mill
Calcine mixed the powder in a high temp furnace under a suitable temperature
Crushing and Grinding calcined powder again by mortar or ball mill
Put calcined powder into the die
Pressing sample by a pressing machine under suitable pressure
( You may use CIP to press again to increase density by about 5 - 10%.)
Sintering the pellet under suitable temperature
Then, a new material sample is formed!
Related Products
Pressing Die 1/8" - 3"
Powder grinding & Mixing
Drying Ovens
Calcining & Sintering
Hydraulic Press
CIP - Cold Isostatic Press
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